One of your most valuable assets is your construction equipment. Unfortunately, downtime and maintenance costs can impact project schedules and earnings when something goes wrong with them. These are just a few reasons why it’s critical to follow the manufacturer’s instructions for correct use, conduct pre-and post-operation inspections, and be proactive about preventative maintenance. This article will help you learn about the signs of overworked heavy equipment and give you an idea of its proper use.
Overworked machines will cause excessive wear and tear. It has the potential to reduce power and efficiency while also causing damage. Also, excessive wear reduces productivity, needs additional maintenance and repairs, necessitates more frequent part replacements, and increases costs and profits in various ways.
If you have overworked and ending heavy equipment, it may be time to replace it and get some of the benefits that come with it. On the other hand, if you don’t have enough equipment to match the demands of your present jobs, it may be time to expand your fleet and expand your business.
So, to protect your productivity and earnings, keep an eye out for these signs of overworked heavy equipment:
1. The Warning Lights Have Turned On
Warning lights are an essential warning symbol, which should be no surprise. The equipment’s sensors have discovered a problem, alerting you about it. Ignoring (or concealing with electrical tape) bright warning light will not solve the situation. Furthermore, equipment is likely overworked and underserviced if the indication lights come on more frequently than usual. Resolving this issue will worsen; it signifies the light has most likely burned out due to being on for too long or too often.
Disruption is one of the more visible symptoms that your heavy equipment is being overworked. Machines should not break down if they are correctly utilized and repaired regularly. Downtime is a tremendous annoyance that may throw a project’s timeline off, and it’s also expensive. While machine failure is an unavoidable component of the industry, it is typically avoidable. Suppose it’s happening to one or more of your computers regularly. You’re probably overworking them by leaving them in use for too long, overextending their capabilities, or failing to perform simple maintenance.
3. Fluid Levels Are Frequently Depleted
Monitor the fluid management carefully to ensure the longevity and productivity of your devices. Overworked equipment was noticeable if engine or transmission oils, hydraulic fluids, coolants, or other fluids are consistently low; the equipment is most likely even when you check and fill it regularly. It’s also possible that there’s a leak someplace. But, if you can’t see it on the outside of the machine, the problem could be an interior seal that has cracked. Fluids frequently leak into other components of the engine or hydraulic system.
4. Changing the Color of the Exhaust
The exhaust of a car or construction machine might reveal crucial information about its condition. Exhaust should be colorless in most cases (though it’s typical to appear slightly yellowish at first). If the exhaust from a piece of heavy equipment becomes visible, it’s a sign that you’re overworking it and that something is wrong. Here’s some background on the various exhaust colors and what they mean.
5. Unusual Sounds
Audible heavy machinery also indicates another reliable warning. Operators and other on-site employees should be familiar with the typical sounds of the heavy equipment. They should also be on the lookout for new or changing sounds, as this is a significant indicator that something isn’t quite right. It’s time for a machine checkup if you hear rattling, clanking, hissing, or notable changes in the loudness or pitch of typical sounds, among other noises.
Source: Trekker Group